5-Pin Relay Wiring Diagram
This is a free printable 5 pin relay wiring: download the diagram as SVG or open it and print to paper or PDF.
A 5-pin relay uses pins 30, 85, 86, 87, and 87a to switch high-current loads via a low-current control signal, making it ideal for automotive accessories, horns, lights, and fans where you need both a normally-open and normally-closed output.
A 5-pin relay is an electromagnetic switch that uses a small control current to operate a larger load circuit. Inside the relay, an electromagnet coil (energised between pins 85 and 86) pulls a movable armature, which changes the position of an internal contact blade.
Pin functions: - Pin 30 (Common / COM): the main input that connects to your power source or load line. Always connected. - Pin 85 (Coil –): one terminal of the coil, typically wired to ground in automotive applications. - Pin 86 (Coil +): the other coil terminal, wired to the control signal (e.g. ignition switch, ECU output, switch). - Pin 87 (Normally Open / NO): only connects to pin 30 when the coil is energised. - Pin 87a (Normally Closed / NC): connects to pin 30 when the coil is de-energised; opens when coil fires.
This arrangement gives you two possible circuit paths from pin 30: one that activates with the control signal (87) and one that is active by default and opens when triggered (87a). This makes the 5-pin relay far more versatile than a basic 4-pin version.
Common uses include: switching headlights, driving a fuel pump, controlling cooling fans, wiring a horn, activating an air compressor, and building relay logic circuits in custom automotive or marine installations.
The coil voltage is typically 12 V DC in automotive contexts, though 24 V relay variants exist for trucks and heavy equipment. Current ratings of 30 A and 40 A are most common for standard ISO mini relays. Always match the relay current rating to the load, and size the fuse on pin 30's feed wire to protect the wiring, not just the relay.
How to wire 5 pin relay wiring
- Identify all five relay pins Check the relay body or data sheet for pin labels 30, 85, 86, 87, and 87a. ISO mini relays typically stamp the numbers on the plastic base; the coil pins (85/86) are usually on one side and the switch pins (30/87/87a) on the other.
- Connect pin 30 to the fused power source Run a suitably rated wire from the positive bus or battery (via an inline fuse) to pin 30. This is the common contact that feeds power to whichever output terminal is active.
- Wire pin 86 to the control signal Connect pin 86 to the switch, ECU output, or ignition feed that will trigger the relay. This line carries only the small coil current, so a thin wire (0.5–1.0 mm²) is usually sufficient.
- Ground pin 85 Connect pin 85 to a clean chassis ground or negative bus. Ensure the ground point has good metal-to-metal contact and is free of paint or corrosion.
- Connect the load to pin 87 or 87a Wire the positive terminal of your load (light, fan, pump, etc.) to pin 87 if you want the load to activate when the relay fires. Use pin 87a if the load should be on by default and cut off when triggered.
- Ground the load return Connect the negative side of the load back to chassis ground or the negative bus. A poor ground here is the most common cause of dim lights or intermittent operation.
- Test before finalising the installation Apply the control signal and use a test light or multimeter to verify voltage at pin 87 (should appear) and pin 87a (should disappear). Check for heat at the relay socket after several minutes under full load.
Specifications
| Relay type | SPDT (Single Pole Double Throw), 5-pin |
|---|---|
| Typical coil voltage | 12 V DC (automotive); 24 V DC (heavy vehicles) |
| Typical coil resistance | 60–100 Ω at 12 V |
| Coil current draw | 120–200 mA at 12 V |
| Contact rating | 30 A or 40 A (ISO mini relay) |
| Pin 30 | Common (COM) — main power input |
| Pins 85 / 86 | Coil terminals (control circuit) |
| Pin 87 / 87a | Normally Open / Normally Closed outputs |
Safety warnings
- Always disconnect the battery negative terminal before modifying automotive wiring to prevent accidental short circuits and arc burns.
- Place an inline fuse on the power feed to pin 30 as close to the battery positive terminal as possible — unprotected wiring is a fire risk.
- Never exceed the relay's rated coil voltage or contact current; an overloaded relay can overheat, melt its socket, and cause a fire.
- If the relay has a built-in coil suppression diode, observe polarity on pins 85 and 86 — reversed polarity will damage the diode and may damage control electronics.
- This diagram is illustrative and reference-only. Verify all connections against the specific relay data sheet and applicable wiring regulations before energising.
Tools needed
- Digital multimeter
- Wire strippers and crimping tool
- Inline fuse holder and assorted fuses
- Electrical tape or heat-shrink tubing
- Test light or probe
- Screwdrivers (flathead and Phillips)
Common mistakes
- Confusing pin 87 (NO) with pin 87a (NC) and wiring the load to the wrong output.
- Failing to fuse the pin 30 power feed, leaving the main wiring unprotected against short circuits.
- Using undersized wire on the load side, causing voltage drop, heat, and eventual insulation failure.
- Poor chassis ground connections at pin 85 or the load return, causing intermittent or weak operation.
- Plugging the relay into a socket not rated for the load current, which melts the terminals over time.
- Omitting a flyback diode or suppression device on inductive loads (motors, solenoids), causing voltage spikes that damage control electronics.
Troubleshooting
- Relay clicks but load does not operate
- Cause: No voltage at pin 87 output, or the load's ground connection is open. Fix: Probe pin 87 with the relay energised — confirm switched voltage present. Then check continuity from the load's ground terminal back to the negative bus.
- Relay does not click when control signal is applied
- Cause: No voltage reaching pin 86, or pin 85 ground is absent. Fix: Measure voltage between pins 86 and 85 with the control signal active. Should read nominal supply voltage. If not, trace the control wire and ground connection.
- Relay runs hot and contacts burn
- Cause: Load current exceeds relay contact rating, or relay socket terminals are loose. Fix: Measure actual load current with a clamp meter. Upgrade to a higher-rated relay or split the load across two relays. Re-crimp or replace the relay socket.
- Load is on when it should be off (and off when on)
- Cause: Load wired to pin 87a instead of 87, reversing the intended logic. Fix: Move the load wire from pin 87a to pin 87 for normally-open behaviour, or vice versa if NC operation is actually required.
Frequently asked questions
What is the difference between pin 87 and pin 87a on a 5-pin relay?
Pin 87 is Normally Open — it only connects to pin 30 when the relay coil is energised. Pin 87a is Normally Closed — it connects to pin 30 when the coil is off and disconnects when the coil fires. This lets you route power two different ways depending on coil state.
Can I use a 5-pin relay as a 4-pin relay?
Yes. Simply leave pin 87a unconnected and wire pins 30, 85, 86, and 87 as you would a standard 4-pin relay. The NC terminal does nothing if left floating. Just ensure the unused terminal does not inadvertently contact any conductor.
Which pins are the coil and which are the switch contacts?
Pins 85 and 86 are the coil (control) terminals — they draw only a few hundred milliamps to energise the electromagnet. Pins 30, 87, and 87a are the switch (load) contacts and carry the full current of whatever device you are controlling.
Does it matter which way around I wire pins 85 and 86?
For a standard resistive coil relay, polarity does not affect operation — the coil works either way. However, if the relay has an internal suppression diode across the coil, polarity matters: pin 85 must go to ground and pin 86 to positive, otherwise the diode conducts continuously and the relay never energises.
What fuse size should I use on a 5-pin relay circuit?
Fuse the power feed wire (to pin 30) based on the wire gauge and load current, not just the relay rating. A 40 A relay on 6 mm² wire powering a 25 A load should be fused at 30 A. Always place the fuse as close to the battery as practical, ideally within 300 mm of the positive terminal.
Related diagrams
- 12v 5 pin relay wiring diagram
- 5 pin flasher relay wiring diagram
- 5 pin relay pinout
- 5 pin relay wiring diagram for lights
- 5 pin relay wiring diagram with switch
- horn relay wiring diagram 5 pin